TrotBot's lower leg pins tend to come out when the legs experience sideways forces, as can happen when turning TrotBot on terrain with a lot of friction (like on thick carpeting).
If the legs aren't snapped back in place, then friction on the pin's lips will wear them down, and the pins will no longer join with a sharp "snap", causing them to pull out more easily. Ideally, joints should be 3 beams wide and symmetrical like the red chain of beams below, which prevents pins from pulling out or bending sideways when bearing weight:
However, using LEGO's parts to sandwich TrotBot's leg joints inline like the red beams above would add a lot of width to the robot. Instead, I sandwiched the leg joints by attaching an additional 3x5 L-shaped beam to the outside of the legs, which is a bit off center but still works well with LEGO's high strength-to-weight ratios. I tested these new attachments by turning TrotBot on some thick carpeting, which would usually cause a few of the leg's pins to pull out. Below the video are some pictures of how I added the parts, and I used these attachments in my TrotBot version 3 builds.
I've got a few other ideas to test over the next few weeks, and then I'll post some new TrotBot instructions with the improvements. UPDATE: Here are the new instructions with a part list.
Welcome to DIYWalkers! My name is Ben Vagle, I'm 18 years old and I've been building mechanical walkers since I was 11. I started this blog to share what I've learned, and to collaborate with you. Let's see if we can take walkers to the next level!