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When two linked bars are nearly parallel their connecting joint can easily flip orientations and cause the linkage to lock. This phenomena is known as a "Dead Point", "Toggle Point", or "Singularity". Here's an example of what Klann Ver 1 experienced, since it used a configuration of the linkage where the "knee" joint came close to being straight :
The below right picture is near the Dead Point, where two bars highlighted in red are nearly parallel:
Due to the force on the foot, the joint can hyper-extend and "flip" as shown below, which causes the linkage to lock::
Like how animal joint hyper-extension is prevented by structures like ligaments and elbow bones, linkage joint hyper-extension can be prevented by adding structure. 
Animal Joint Hyper-Extension is Prevented by Structures Like Ligaments and Elbow Bones. Credit: Marshall Vandruff. Click the image to access his Introduction to Animal Anatomy
Side Note: did you notice how the knees of mammalian quadrupeds' rear legs don't actually bend backward? As can be seen by the green foot bones and blue shin bones, the backward bending "knee" joints of horses and cats are actually their ankle joints, and their lower legs aren't their shins but are instead long feet, and so they walk on the "balls" of their rear feet with their heels far off the ground. No wonder us humans are more agile when we aren't "caught flat footed" and are instead on our toes ready for action. Below are some examples of joint "hyper-extension blockers" in LEGO. The following solution for Klann Ver 1 blocked the joint from flipping with the addition of a 2-hole red LEGO beam:
Dead-Points are also know as "change points", which all Parallelogram linkages have: As shown below, Strandbeest has (nearly) a parallelogram linkage in the center of the mechanism, and its knee joint can also flip:
Strider's knee joint also has a dead point that needs to be managed. As you can see in the following simulation, Strider's knee joint hyper-extends inward during the weight-bearing phase of the crank's rotation: 
Adding weight to Strider robots can cause the knee joint to hyper-extend further, which can either reduce the height of the leg, resulting in a bumpier gait, or cause the joint to flip.
As shown in the image below, Strider Ver 3 uses blue LEGO pins to limit knee hyper-extension, which work well at LEGO-scale weights, but when heavy loads are added to Strider, these blue pins bend and the gait gets bumpier. 
In the following experiment we added stronger "hyper-extension blockers" to a Strider robot using Linkage Variation #6, which we tested with a 25 pound load. The blue pins were still used, but an additional part was added to the front of the knee that presses against the shin if the knee hyper-extends too far. 
Below is a video of the test. Notice when the weight is initially placed onto Strider, the inner knee on the right side hyper-extends slightly, but not enough to prevent Strider from lumbering under the 25 pound load:
Note: before performing this test, the plastic LEGO axles were replaced with steel axles to handle the torque. Other than that, and the 2 steel support rods, all of the parts are plastic LEGO parts connected by LEGO pins (no glue).
Below shows how we managed Strider Ver 2's dead point: 
Strider with its Knee Joint "Flipped" at the Dead Point
Below is another possible solution that uses an additional linkage on the inside of the joint that allows the knee joint to bend toward the robot, but prevents bending away from the robot. 
Below is another idea for a Strider robot using linkage variation #4: 
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Klann's Mechanical Spider was the first walker I ever built. I like it since it's robust and not too complicated (as mechanical walkers go).
Here's a simulation using the ver 2 LEGO beams as the bar lengths. The python script that made this sim can be downloaded here.
Walkers with multiple pairs of legs spaced out from the frame subject axles to more stress than what they are typically designed to handle. Furthermore, LEGO's plastic axles twist easily under torque, which can be especially problematic for walkers since such twisting can disrupt a walker's gait by delaying the leg's movement.
How much do LEGO axles twist?
The above experiment was run with LEGO's M-motor 8883, geared down in a 5:1 ratio - the same set up I used for TrotBot. 
Plastic LEGO axle permanently twisted by a LEGO XL motor geared down by a 5:1 ratio
With some walkers the gait is smooth enough and the weight low enough that axle twisting doesn't harm the gait much. However, with heavy and wide walkers, like the Mindstorms TrotBot I just finished, axle twisting can be a problem. Fortunately, Brick Machine Shop makes stainless steel axles for LEGO: 
These steel axles resist twisting and help to keep leg movement closer to the mechanism's designed movement. They also fit more tightly, so cranks won't come off axles while operating your walker - but this also means it is difficult to insert these axles into parts, so we pre-stretch the LEGO holes before putting the parts onto the robot (see below). We also use a Kapla block, coin or needle nose pliers to make it easier to remove parts from the axles. Pre-Stretching LEGO axle holes: 
Then, slide the part up and down the axle a couple times to widen the hole a bit more, using something like a Kapla block, coin, or needle nose pliers to increase your leverage.
We purchased these steel axles from Bricklink store Brick Machine Shop. They used to sell the assortment pack pictured below, but it's not showing on the their store as of 11-7-2018, If a few people request them, maybe they would add them again? 
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Ben VagleWelcome to DIYWalkers! I'm Ben Vagle, and I've been building mechanical walkers since I was 11 years old, both big and small. I started this blog to share what I've learned, and to collaborate with you. Let's see if we can take walkers to the next level! Categories
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